6–8 Oct 2026
ESA/ESTEC
Europe/Amsterdam timezone

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Development of an Additively Manufactured Titanium – Water Loop Heat Pipe

7 Oct 2026, 14:30
30m
Einstein (ESA/ESTEC)

Einstein

ESA/ESTEC

heat transport technology Heat Transport Technology

Speaker

Calin Tarau (Advanced Cooling Technologies)

Description

Next-generation space missions require efficient, lightweight, and highly reliable passive thermal management systems to support extended operational lifetime. Loop Heat Pipes (LHPs) are a key thermal management technology for satellites, planetary orbiters, and surface exploration missions due to their ability to passively transport heat over long distance with minimum temperature drop. In this work, Advanced Cooling Technologies (ACT) and its collaborators have developed additively manufactured titanium-water loop heat pipes. LHP evaporators have been fabricated using Laser Power Bed Fusion (LPBF) technique. ACT carried out titanium LHP fabrication using additively manufactured titanium evaporator. The titanium evaporator consists of an integrated fine-pore primary wick fabricated directly through additive manufacturing, whereas a secondary wick was fabricated using a coarse-pore screen of titanium. Additionally, ACT conducted theoretical analysis to determine the LHP power carrying capability for a range of operating temperatures from 100 °C to 125 °C. Following the fabrication, ACT will conduct thermal testing to demonstrate the working of a one-of-a-kind additively manufactured titanium-water LHP. Initial testing will focus on transporting nominal heat loads on the order of several hundred watts to demonstrate stable LHP operation. Additional testing will investigate startup behavior at low powers, thermal transport characteristics, and effective thermal conductivity, while experimental results will be compared against analytical predictions. The results will provide insight into the fabrication feasibility and performance of additively manufactured titanium-water LHPs for next-generation space applications.

Authors

Dr Sandeep Hatte (Advanced Cooling Technologies) Calin Tarau (Advanced Cooling Technologies) Dr Jeff Diebold (Advanced Cooling Technologies) Srujan Rokkam (Advanced Cooling Technologies) Lida Yan (University of Michigan) Prof. Ying Sun (University of North Carolina Charlotte)

Presentation materials