10–12 Oct 2023
ESA/ESTEC
Europe/Amsterdam timezone

Chemical Compatibility of Various Working Fluids with Additively Manufactured Materials for Two-Phase Cooling Systems.

12 Oct 2023, 10:00
30m
Einstein

Einstein

two-phase heat transport technology Heat Transport

Speaker

Dr Colin Butler (University of Limerick)

Description

Chemical compatibility between the main components of two-phase heat transfer devices is of critical importance for correct operation and stability throughout the device’s operational lifetime. The use of incompatible fluid-metal combinations can lead to corrosion and/or the generation of non-condensable gas (NCG), both of which result in reduction in heat transfer performance or complete device failure.

To verify working fluid and material compatibility, life-testing experiments were conducted across a wide range of fluid-material combinations, with a particular focus on additively manufactured materials using the laser powder bed fusion process (PBF-LB/M). As this is a relatively new technology, the material’s compatibility with different fluids, including ammonia, must be demonstrated before they can be used in future space applications. This work included the design and manufacture of multiple thermosyphon devices, followed by long-term characterisation through gas plug testing. The project aims to provide recommendations of the successful fluid-metal combinations to the community.

Primary authors

Dr Colin Butler (University of Limerick) Prof. Jeff Punch (University of Limerick)

Presentation materials